Industrial production of sushi
♦ At the mixing step, you can add preservatives to rice. Using the correct package and storage temperature — the expiration date of ready sushi can be increased to 10 days without freezing and with no loss of taste or flavor profile. When buying the equipment, we can give you technical support and share the successful experiences of our clients. | |
1) Rice cooking: | |
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1-A) Zone of rice storage | |
 | 1. A vertical elevator for rice 2. Storage and dosage of rice 3. A rice conveyor |
| 1-B) Rice washing and adding of water for cooking | |
 | 4. Rice washer 5. A batcher for rice cooking 6. Central control panel |
| 1-С) Rice cooking | |
 | 7. A gas rice cooker of continuous conveyor type
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2) The next 8-15 minutes — rice settling. 3) Evaporation of the remaining water and final rice cooking. |
| 1-D) Preparing rice for making sushi | |
 | 8. A spray of a vinegar/additives 9. An elevator for rice containers 10. A machine for loosening of the rice |
12. Central control panel | 11. Cooling system of ready rice |
2) Cooking sushi: | |
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♦ Among our clients, there are factories with a productivity ranging from 2 to 30-40 thousand rolls per day. The optimum equipment is selected based on: necessary productivity, number of roll types, budget, and prospects of expansion. There is no universal recipe, but there are tested successful solutions. |
2-A1) Making rice mats and wrapping maki rolls (scheme 1+4) | |
 | 1. Forming of rice mats with ASM865 robots 2. Wrapping of maki rolls using rice mats This scheme allows for the making of a large number of identical rolls, reducing manual work and reducing costs by not using expensive full-function maki robots. When greater productivity is needed, the scheme is scaled. |
2-A2) Automatic making of sushi rolls | |
 | 1. Making rolls with ASM880 robots This scheme allows for the making of a large number of identical rolls and almost completely removes the manual work. In the presence of rolls of different diameter, it would be optimal to have robots for each roll diameter. When greater productivity is needed, you can install additional ASM880 robots. |
2-B) Cutting of sushi maki rolls | |
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With a little preparation and a couple of tricks — this small cutter can be very effective in production. It is unpretentious, universal, and easy to work with. |
2-C) Making nigiri sushi | |
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ASM450 nigiri sushi robot is designed especially for the production of nigiri rice balls in food productions. Excellent capacity and convenience in work. |
